Extrusion

Tailored aluminum extrusion for optimized strength-to-weight designs — great for housings, rails, and heatsinks.

What's Extrusion

Extrusion is a continuous manufacturing process where heated material—typically plastic, rubber, or aluminum—is pushed through a die to form parts with a fixed cross-sectional profile. It enables efficient production of long, uniform components with consistent quality.

Application:
Extrusion is commonly used to produce:

  • Plastic tubes and medical-grade tubing

  • Wire insulation and cable sheathing

  • LED light covers and diffuser lenses

  • PVC or aluminum window and door frames

  • Automotive weatherstrips and sealing gaskets

  • Custom profiles for furniture and packaging

This process is ideal for high-volume production of durable, lightweight, and cost-effective parts with continuous shapes.

Our Available Materials for Extrusion Service

Metals
AL 6082 AL 6063

Why chose Nexus Proto Extrusion services

  • Tailored Aluminum Profiles

    We specialize in custom aluminum extrusions designed to match your specific shape, strength, and structural requirements.

  • End-to-End Manufacturing

    From extrusion and cutting to CNC machining, surface finishing, and assembly—we offer a complete solution under one roof.

  • Tight Tolerances, Reliable Quality

    With precise tooling and strict quality control, we ensure consistent extrusion profiles that meet industrial-grade standards.

  • Flexible for Global Projects

    Low MOQ, fast lead times, and international shipping make us a trusted partner for product developers worldwide.

INDUSTRIES APPLICABLE

Extrusion is widely used in industries such as construction, automotive, electronics, aerospace, and consumer products. It allows for the continuous production of complex cross-sectional profiles with high strength and lightweight properties. From window frames, heat sinks, and structural supports to decorative trims and precision tubes, extrusion offers an efficient, versatile solution for creating durable components with consistent quality and design flexibility.

Automation

Automation

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Automotive

Automotive

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Consumer Product

Consumer Product

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Aerospace

Aerospace

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