Vacuum Casting

Deliver high-quality rapid prototypes efficiently and affordably

What's Vacuum Casting

Vacuum casting is a low-volume manufacturing process that uses silicone molds and polyurethane resins to replicate high-quality plastic or rubber-like parts. The process is carried out under vacuum to eliminate air bubbles and ensure precise detail and smooth surfaces. It's ideal for short-run production, prototyping, and functional testing.

Application:
Vacuum casting is widely used to produce:

  • Consumer electronics housings ( smart speaker shells, wearable device cases)

  • Medical device covers and ergonomic grips

  • Automotive interior parts ( dashboard knobs, trim pieces)

  • Transparent light covers and display windows

  • Soft-touch components like seals, gaskets, and flexible buttons

This method is perfect for projects requiring high-quality surface finish, fast turnaround, and limited quantities before mass production.

Our Available Materials for Vacuum Casting Service

Plastics
Nylon-like Rubber-like PP-like PC-like ABS-like

Why chose Nexus Proto Vacuum casting services

  • Perfect for Low-Volume Production

    Vacuum casting is ideal for small batches of 5–100+ units, bridging the gap between prototyping and molding without high tooling costs.

  • Flexible Material Simulation

    Mimic ABS, PC, PP, rubber, or even clear parts using high-quality polyurethane resins—great for functional testing and pre-launch models.

  • Fine Detail & Smooth Surface Finish

    Using silicone molds, we replicate even the most intricate features with excellent surface quality, reducing the need for post-processing.

  • Fast Turnaround & Cost-Effective

    With short lead times and reusable molds, vacuum casting delivers high-fidelity parts quickly, ideal for validation, display, and low-risk production.

INDUSTRIES APPLICABLE

Deliver high-quality rapid prototypes efficiently and affordably