Nexus Proto

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Aerospace Solutions

Expertly Crafted Components | Advanced Materials | Rapid Prototyping for Aerospace Applications


Wing Spars

Fuselage Frames

Empennage Components

Landing Gear Brackets

Turbine Blades

Radar Antennas

Seat Frames

Overhead Bins

Cabin Sidewall Panels

Honeycomb Panels

Interior Trim Panels

Advanced CAD/CAM Technology

Precision Modeling: We provide precise 3D models for aerospace components through CAD systems, ensuring that the dimensions, shapes, and functions of each part meet customer requirements.

Efficient Manufacturing: With CAM technology, we can convert CAD models into accurate instructions for production, ensuring the efficiency and precision of the manufacturing process, especially for complex components.

Customized Design: For the complex needs of the aerospace industry, we offer customized design services, particularly in material selection, mechanical structure, and thermal management, providing professional advice tailored to client specifications.

Precision Machining

High-Precision CNC Machining: We use CNC machining centers for precision milling, turning, and other machining operations, ensuring that each component achieves extremely high dimensional accuracy and surface quality, especially when working with high-strength materials such as titanium alloys and aluminum alloys.

Five-Axis Machining: With five-axis CNC machining equipment, we can process complex geometries to meet the precise requirements of aerospace components, particularly for parts with complex surfaces, such as turbine blades and aerospace engine components.

High-Temperature Alloy Machining: We are capable of accurately machining high-temperature alloys and corrosion-resistant materials, ensuring that components perform well and have a long lifespan in extreme environments.

Cutting-Edge 3D Printing

Metal 3D Printing: We utilize SLS (Selective Laser Sintering) and SLM (Selective Laser Melting) technologies to manufacture metal components from materials such as aluminum alloys, titanium alloys, and Inconel, making it especially suitable for aerospace parts that require high strength and precise shapes.

Prototype Design and Validation: 3D printing technology significantly shortens the prototype design cycle for aerospace components, helping customers quickly validate design concepts and perform functional testing.

Complex Structure Manufacturing: Through 3D printing, we can create complex structures that are difficult to achieve with traditional machining methods, such as parts with intricate internal channels and lightweight structures.

Rapid Iteration: 3D printing allows for the rapid production of multiple versions of prototypes, facilitating design validation and modifications to meet the aerospace industry’s demand for quick responses.

Advanced Materials Processing

Aerospace-Grade Metal Machining: We specialize in machining aerospace-grade metals (such as aluminum alloys, titanium alloys, Inconel, etc.), ensuring that these materials meet the required strength, corrosion resistance, and high-temperature stability.

Composite Material Machining: NexusProto also handles the machining of composite materials (such as carbon fiber, fiberglass, etc.), meeting the aerospace industry’s demand for lightweight and high-strength components.

Surface Treatment: To enhance the durability of aerospace components, we offer various surface treatment services, including coatings, anodizing, hardening, and more.

Common Aerospace Components can be produced


Additive Manufactured Parts

3D Printed Turbine Blades
Complex Aerospace Brackets
Aerospace Gears and Cogs
Custom Flight Control Parts

Thermal Management Components

Heat Shields for Engines
Thermal Protection System (TPS) Tiles
Heat Sinks for Aerospace Electronics
Cooling Ducts

Aerospace Electronics

Radar Antennas
Electronic Housing Enclosures
Avionics Modules
Power Distribution Units
Circuit Board Enclosures

Aerospace Fasteners and Connectors

Titanium Bolts
Nuts and Washers
Aircraft Structural Rivets
Quick Connect Couplings
Locking Pins

Aerospace Lightweight Components

Carbon Fiber Wing Panels
Lightweight Brackets
Composite Panels for Aircraft
Honeycomb Panels

Aerospace Propulsion Components

Rocket Nozzles
Propellant Tanks
Thruster Components
Engine Exhaust Manifold

Aircraft Interior Components

Cockpit Control Panels
Seat Frames
Interior Trim Panels
Overhead Bins
Cabin Sidewall Panels

Spacecraft Components

Satellite Enclosures
Spacecraft Heat Shields
Spacecraft Structural Frames
Solar Panel Mounts for Satellites
Antenna Systems for Satellites

Our services

cnc machining

Sheet metal fabrication

vacuum casting

injection molding

aluminum extrusion

3d printing

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Innovating Precision Across Industries